Condition Monitoring is the measuring of specific equipment parameters, noting signs of any significant modifications that could be indicative of an impending failure.
What Is Condition Monitoring?
Condition monitoring is defined because the measuring of specific equipment parameters, reminiscent of vibrations in a machine, its temperature or the condition of its oil, taking note of any significant changes that may very well be indicative of an impending failure. Constantly monitoring the condition of equipment and taking note of any irregularities that may normally shorten an asset’s lifespan allows upkeep or other preventive actions to be scheduled to address the issue(s) earlier than they become more severe failures.
Condition monitoring is a big element of predictive maintenance. The data collected from condition monitoring over time provides valuable information about the present and historical state of an asset. This evolution of a machine can be used to anticipate how the asset will perform over time and the way it may degrade, permitting for the scheduling of upkeep based on these predictions. This is known as predictive maintenance – upkeep primarily based on what failures could occur and what maintenance should be scheduled to forestall such failures from occurring.
Condition monitoring methods are typically used on rotating equipment (gearboxes, reciprocating machines, centrifugal machines, etc.), backup or secondary systems, and different machinery such as compressors, pumps, electrical motors, presses and internal combustion engines.
There are widespread methods used for condition monitoring:
Trend monitoring: Development monitoring is the continual, common measurement and interpretation of data. It includes selecting a suitable and measurable indication of machine or part deterioration and studying this trend to figure out when deterioration goes over a critical limit. For example, pattern monitoring is used for routinely tracking airplane engine data to detect and diagnose abnormalities in engine performance, hopefully stopping secondary, more expensive damage.
Condition checking: Condition checking entails taking a periodic check measurement with an appropriate indicator while a machine is running. The data from this technique is then used to measure the condition of the machine at a given time. An example of condition checking might be utilizing an oil sight glass like a condition monitoring pod (CMP) to check the condition of a machine’s lubricant in real time.
Condition monitoring via these two methods provides an inside look at how your machines and/or parts are at present operating and, over time, offers a historical account of machine health.
Benefits of Condition Monitoring
Unsurprisingly, condition monitoring can lend itself to many benefits, together with decreased upkeep costs, reduced downtime, extended asset life and cost savings on prematurely changed resources. For example, your condition monitoring system measures the amount of noise produced by a component. Over time, you discover a development of machine failure quickly after the noise level on the component reaches a certain level. Because you have got a condition monitoring system in place, you can now set an alert on that component when it hits that noise stage, which, in turn, lets maintenance personnel know they may want to consider replacing the component.
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